Tag Archives: 3D Printing

Video: PancakeBot prints out out Star Wars flapjacks


The force awakens you for breakfast with some 3D-printed pancakes.


As they say, breakfast is the most important meal of the day. So, shouldn’t you start it off right? Why have a boring bowl of cereal or an Eggo waffle when you could have customized pancakes that would impress the likes of Yoda? Norway-based breakfast food enthusiast and Maker Miguel Valenzuela has now paid homage to two of the most iconic Star Wars characters, Boba Fett and R2-D2, using his incredibly-popular PancakeBot.

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As previously featured on Bits & Pieces, the latest iteration of the machine is comprised of an acrylic body packed with Adafruit motor shields, an Arduino Mega (ATmega1280), two stepper motors, a pair of belt drives and a vacuum pump. The improved PancakeBot could be programmed to draw out any flapjack design, whether that’s a rocket ship, a Spider Man mask, the Maker Faire robot, or a portrait of President Obama. The printer simply squirts batter onto a hotplate so that, once the pancakes are done extruding, they’re ready to eat.

Now, Valenzuela has developed a new version of the printer and has partnered with StoreBound to bring PancakeBot to kitchens throughout the world via Kickstarter. Stay tuned for the upcoming campaign! In the meantime, watch some fantastic flapjack magic below.

These 3D-printed shoes are robotic and can adapt to your feet


Will SOLS ADAPTIV be the future of footwear?


You may remember SOLS from last year, when the company debuted its 3D-printed corrective orthotics line. The New York City-based startup enabled users to scan of their feet using a smartphone app and submit the images directly to its database, thereby reducing the time required for the production process. More recently, the team has debuted their vision of “Instant Adaptability” footwear in a project they call ADAPTIV.

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First launched during NBA All-Star Weekend, ADAPTIV is a 3D-printed piece of footwear that utilizes a system of embedded gyroscopes and pressure sensors that circulate air pressure and fluids throughout the shoe to support and adapt to a body’s every movement. Offering users complete customization, athletes and fashionistas alike will have the ability to minimize injury and color coordinate with any ensemble.

The high-tops are equipped with 3D-printed insoles inside, as well as air pockets to precisely tailor the fit and provide ultimate flexibility with every step. The futuristic boots themselves are comprised of a shell that was constructed by Shapeways using a nylon-like material called Elasto Plastic.

SOLS envisions a future of footwear that is not only custom made for your body and lifestyle, but also personalized for your every movement. Photos of your entire foot and ankle will be used to 3D print the footwear with Instant Adaptability, and soon enough, the color of shoes will even be able to morph to match your every outfit using color sensing cameras and adjustable RGB LEDs.

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“Inspired by cutting edge advancements in soft robotics, we saw an opportunity to design a responsive cellular structure that mimics the wearer’s unique biomechanics while responding to movement. ADAPTIV is the next step in the evolution of footwear,” said Kegan Schouwenburg, CEO of SOLS. “300 million pairs of shoes are thrown away each year and I believe 3D printing has the potential to change that.”

The startup recently closed on a Series B round of $11.1 million from investors that include Lux Capital, Founders Fund, Tenaya Capital, and New York Knicks star Carmelo Anthony’s fund, Melo7 Tech Partners. It’s no question that the future for smart clothing, including electronic textiles, looks promising. As to whether this system of soft robotics will be a key driver, time will only tell. Interested? Head over to SOLS’ official page here to learn more, or watch the video below.

3D-printed tools from space are now on Earth for testing


Additive manufacturing in space is ready for take-off! 


We’ll know soon enough as to whether the wrenches that were 3D-printed aboard the International Space Station will be up to the mark. That’s because the objects arrived on Earth via SpaceX’s Dragon back on February 10, 2015 following the first phase of Made In Space and NASA’s 3D Printing in Zero-G Demonstration.

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As previously discussed on Bits & Pieces, the study team used a printer specifically developed for use in microgravity, which extruded plastic filaments heated at lower temperatures. To conclude its initial testing phase, a ratchet wrench was printed using a design file transmitted from the ground to the printer. Samples, hardware and data from several biology and biotechnology studies were then returned with completion of the SpaceX contracted resupply mission for researchers to build on research that will enable further space exploration.

Here on Earth, the team will now have the opportunity to analyze a wide-range of newly 3D-printed wrenches, experimental data to enhance cooling systems and protein crystals and seedling samples — each of which will allow the scientists to improve upon existing studies. If successful, this will inch one step closer to approving 3D printers for future Mars manned missions, not to mention showcasing the potential of additive manufacturing in orbit.

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While in zero gravity, researchers were investigating the use of crystallized cystic fibrosis protein and other closely-related proteins to improve drug therapies for the genetic disorder that causes severe damage to the lungs and digestive system, along with samples of seedling from plants grown in the station to aid in more efficient agricultural and bioenergy resources on Earth.

On the orbital laboratory, researchers also examined liquids at the verge of boiling to understand how the flow of heat in liquids behaves in microgravity. This is important to the development of cooling systems for space exploration with additional applications to waste disposal and recycling processes on Earth.

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“For the printer’s final test in this phase of operations, NASA wanted to validate the process for printing on demand, which will be critical on longer journeys to Mars,” explained Niki Werkheiser, the space station 3D printer program manager at NASA’s Marshall Space Flight Center. Insight from demonstrations in microgravity also may help improve 3D printing technology on Earth.

Undoubtedly, the scientific research delivered and returned by Dragon will pave the way for advancements in every aspect of the diverse space station science portfolio, ranging from biology and biotechnology to physical sciences and technology development. You can find an entire breakdown of the parts printed while aboard the ISS here, as well as read NASA’s official announcement here.

ORIGIBOT is an open-source telepresence robot with an articulated arm


Goodbye, chores! 


With all of this talk about the Internet of Things ushering in a Jetsons-like future, wouldn’t it be great if every household came equipped with their own Rosie the robot as well? Think about it, no more doing the dishes, folding the laundry, fetching drinks or taking out the trash. If it were up to Origin Robotics, we may be closer than you think. That’s because the Miami, Florida startup has launched an Indiegogo campaign for its ORIGIBOT, a fully-robotic platform that pairs with your Android device to perform everyday tasks such as watering plants or to bringing grandma her medicine.

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The ORIGIBOT is a sleek and minimalist robot with a stable base attached to motorized wheels, an arm extension, a mobile device (with a display of up to 10”), as well as a gripper that opens to 7.8cm with a recess to accommodate cans, bottles and cups. The gadget features two-way audio and video, and impressively, complete remote control of its 5 degrees of freedom.

More importantly, the open-source robot was built using off-the-shelf components including standard and high-torque hobby servos, standard T-Slot aluminum framing, and an Atmel based Arduino for control. Its team also reveals that the Arduino sketch will be made available so anyone can customize commands and adjust parameters themselves. ORIGIBOT is powered by a set of NiMh batteries that are capable of providing nearly eight hours of standby time with moderate use. An included charger will safely recharge the batteries in under 4 hours.

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The minimalist body is comprised of sleek aluminum and stainless steel extrusions for functionality and strength, as well as ABS plastic parts that were carefully designed for 3D printing for easy updates and modifications. In fact, all .stl files for the custom components will be available for download so users can modify and print replacements yourself. Meanwhile, ORIGIBOT’s body and arms are just the right length to be unobtrusive while navigating, yet can reach from a few inches off the ground to just above most counters, door knobs, and refrigerator water dispensers.

So, what can the ORIGIBOT do? As the video below demonstrates, the bot is equipped to handle mundane tasks ranging from getting water from the fridge and filling your pets bowl to locking/unlocking deadbolts and retrieving the TV remote. Each of the actions are easily facilitated through an intuitive joystick, which makes maneuvering the household bot as easy as playing an arcade game. In addition, sliders control movements for its arm, wrist and gripper, while tilting the neck forward and backward will enable a user to get a better view of the surrounding environment. Just lift the arm up and down, then turn the wrist to get just the right position. Finally, open and close the gripper to grasp or release.

By leveraging an existing device as its communications hub, display and camera, the Origin Robotics crew was able to create something easy to use and even easier to afford. Ready for a friendly robot in your smart home? ORIGIBOT is live on Indiegogo, where it is currently seeking $18,000.

Aleph Objects launches the LulzBot TAZ 5 3D Printer


The LulzBot family continues to grow.


Aleph Objects, the creators of the LulzBot lineup of 3D printers, continues to rise in popularity throughout the Maker community. Proponents of the open-source movement, the company prides itself on the transparency into its product development process. Following their recent announcement of the LulzBot Mini, the team has now unveiled its TAZ 5 3D printer. The device features the same all-metal Hexagon hot end as its siblings, which can heat up to 300°C (572°F), and is capable of printing in even more materials than ever before.

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TAZ 5 builds upon the technology released in earlier versions and is equipped with a PEI print bed, providing a better writing surface without any necessary preparation before beginning the printing process. And, once your print is finished, part removal is just as quick and easy.

Based on a RAMBo board (ATmega2560/ATmega32U2), the latest LulzBot printer boasts a build volume of 298mm x 275mm x 250mm along with a maximum print speed of 200mm/second and a layer thickness range of 0.075mm to 0.35mm. In addition, the machine is compatible with a variety of software, including OctoPrint, BotQueue, Slic3r, Printrun and MatterControl, among others.

If this news isn’t exciting enough, Aleph Objects has also partnered with filament suppliers eSUN and Fenner Drives to launch a wide-range of new “officially supported” LulzBot materials. These materials include the following SemiFlex, luminescent, electrical conductive, light-changing, cleaning filament as well as an assortment of new colors ranging from magenta to light blue.

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  • Printer size: 680mm x 520mm x 515mm
  • Print area: 298mm x 275mm x 250mm
  • Printer weight: 11kg (24.25lbs)
  • Layer thickness: 0.075mm – 0.35mm
  • Maximum print speed: 200mm/sec
  • Nozzle diameter: 0.4 mm (0.2 – 0.5mm optional)
  • Filament type: ABS, PLA, HIPS, PVA, wood filled filaments, polyester, PETT, bronze and copper filled filaments, polycarbonate, nylon, PETG, conductive PLA and ABS, UV luminescent filaments, PCTPE, PC-ABS

Interested in a LulzBot TAZ 5 of your own? The printers are currently available for $2,200 each. Head over to its official page here to learn more.

15 3D printers that will change how you make food


Hungry? Why wait? You may soon be able to print food on-demand right from your kitchen. 


Actually having to cook your meals is about to become so last year. Food may soon find its way onto your plate and into your mouth in a number of ways that never have to boil in a pot, sear in a pan, or bake in the oven. In fact, the emergence of 3D printing may one day allow these desktop machines as ubiquitous as that microwave you have sitting on your counter.

Who recalls during Back to the Future when Marty McFly’s mother pops a four-inch pizza into a hydrator that, in just a matter of seconds, came out the full size of a conventional pizza. And while such a Black & Decker machine, or a Star Trek-like replicator for that matter, have yet to go mainstream, the dream of printing your own on-demand food is inching its way closer, thanks to companies like XYZprinting, Natural Machines and 3D Systems.

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More recently, innovators around the world have been exploring various ways to use 3D printers — many of which powered by AVR and Atmel | SMART microcontrollers — in order to craft edible items. Though these efforts have mostly produced chocolate, sugar, pasta and pizza, one day researchers hope that the technology may even lend a helping hand in nutrition and long-term sustainability. Take for instance, easy-to-chew meals for senior citizens who have trouble consuming anything other than things in puree form. New developments in printed food will enable the elderly in retirement and assisted living communities to enjoy tasty melt-in-your-mouth food from fresh ingredients using a 3D printer. Furthermore, these devices will be able to provide customized diet to individuals, giving them the exact dosages of nutrients. Not to mention, scientists hope that 3D-printed fare may revolutionize space travel as well, especially for long duration missions.

These sort of gadgets don’t stray too far from regular 3D printers either. Instead of extruding plastic filaments, these next-gen systems will emit edible ingredients. At the moment, however, a vast majority of these gadgets are only designed to take care of the tedious and time-consuming parts of meal preparation, not so much a “just press the button and magically appear” sort of thing we can all hope for… yet. Future models, though, will likely be able to complete the process so that the extruded items are ready to eat.

“I don’t see this as a novelty. I see it as something that really will become a part of the culinary fabric for years to come,” Liz von Hasseln of 3D Systems summed it up best in a recent interview with the Washington Post. “I think the way that happens really powerfully is when it impacts kind of the cultural ritual of eating which is actually a really powerful part of being a person in the world.”

Here are some of the machines leading the way…

Natural Machines’ Foodini

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Designed for both home and professional kitchens, Foodini comes with empty food capsules. Users simply prepare and place fresh, real ingredients inside, which are then dispensed from the machine. Other than being capable of creating complex designs, such as very detailed cake decorations or uniquely-shaped gourmet items, the Foodini can be useful for recipes that require precision and mastery, like homemade pizza or filled pasta. The printer takes on the daunting parts of making meals, therefore streamlining some of cooking’s more repetitive activities.

3D Systems’ ChefJet

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The ChefJet is an entirely new, kitchen-ready category of 3D printers for food. The first two printers in the series, with expected availability in the second half of the year, are the monochrome, countertop ChefJet 3D printer and the full-color, larger format ChefJet Pro 3D printer. These machines were designed with the professional baker, pastry chef, mixologist and restaurateur in mind, enabling the creation of custom edible geometries for every cake, cocktail and dinner celebration. The printer can also create 3D candies in a variety of flavors such as mint, sour cherry, and vanilla, as well as sugar objects that resemble expensive china.

F3D

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Designed by four undergraduate students from the Imperial College in London, F3D (pronounced “fed”) is the latest food printing research project that has set out to revolutionize the way we prepare our food. Unlike some of the more commercial-ready devices on this list, the Makers modified existing RepRap 3D printing technology to create a food printer capable of 3D printing and cooking a complete dish. F3D proved its potential by 3D printing an entire pizza – dough, sauce, cheese and all – in under 20 minutes. Beat that Domino’s! Though still in its prototype phase, this student-made project is impressive, nonetheless.

XYZprinting’s Food Printer

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The latest machine from XYZprinting allows users to create various 3D shapes out their food. The company says it has worked with a food specialist, and devised a proprietary recipe that can be used in single or triple material versions. The machine is equipped with a touch display that lets home chefs select a pre-set design for the shape of their edible item. Those who rather import their own designs may do so online or via a USB drive. Even more, the printer can output one cookable object at a time, before going ahead and making an entire batch.

NASA-Funded Food Printer

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Back in 2013, NASA funded a 3D food printer project by Austin, Texas-based Systems and Materials Research Corporation (SMRC), in an effort to one day offer astronauts some freshly cooked food up in space. Using an open-source RepRap 3D printer, the team of Makers replaced its existing ink cartridges with printable ingredients comprised of powdered bases mixed with oil and water. These were then printed with modified extruder nozzles, while a heated plate as its bed cooked the food as it is printed. Impressively, it only took about 12 minutes to put together the dough, sauce and cheese.

Choc Edge’s Choc Creator

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With aspirations of “creating chocolate in style,” the UK-based Choc Edge team has been a notable pioneer in the industry. In fact, the company released the world’s first commercially available chocolate printer back in 2012. At the time, the machine was capable of printing both two- and three-dimensional cocoa creations. Now, it has returned to the chocolatier scene with a new model. This printer boasts an easy-to-use syringe head that allows users to easily install and remove units, as well as refill the syringe with fresh chocolate within 10 minutes. The latest version also boasts a new automatic temperature control system, ensuring optimal flow in the printing process along with a closed compartment to help maintain consistent temperatures.

PancakeBot

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The very first version of the open-source PancakeBot was designed way back in 2010 by Miguel Valenzuela. At the time, Valenzuela was inspired by a MAKE: Magazine feature on a British Maker who devised a Pancake Stamping Machine using LEGO. Since then, the machine has become a Maker sensation, claiming the hearts and stomachs of everyone — including President Obama himself. The original bot was simply a CNC for a kitchen table, comprised of LEGO Mindstorms, LEGO bricks and a pair of ketchup bottles for the batter. As you can imagine with any automated device whipping up tasty treats, the initial video of Valenzuela’s PancakeBot 1.0 went viral, which encouraged the Maker to continue tinkering with the design. The next iteration of the platform – which debuted at Maker Faire Bay Area 2014 – consisted of an acrylic body packed with Adafruit motor shields, an Arduino Mega (ATmega1280), two stepper motors, a pair of belt drives and a vacuum pump. The improved PancakeBot could be programmed to draw out any flapjack design, ranging from an Eiffel Tower to a self-portrait. The printer simply squirts batter onto a hotplate so that, once the pancakes are done extruding, they’re ready to eat. While earlier models are not available for sale, the PancakeBot team has partnered with StoreBound to bring the robotic contraption to market.

Hershey’s CocoJet

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During CES 2015, 3D Systems revealed its latest chocolate printer, the CocoJet, in collaboration with Hershey. The device, which was particularly aimed at candy makers and bakers, dispenses delicious liquid chocolate just as any other 3D printer would extrude filament. Users can choose between dark, milk or white chocolate and between pre-programmed designs or confections of their own creative devising.

Biozoon’s Smoothfood Printer

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One German company has produced a 3D printer capable of printing out dozens of different meals, all made of a gelatin base, for senior citizens and others who have difficulties chewing food. Fortunately, this food will literally melt in a person’s mouth. With funding from the EU, the project uses 48 nozzles, liquified food and a gelling agent to recreate the shape and taste of something that would otherwise be difficult to swallow, ranging from chicken to broccoli to lamb. The project, called PERFORMANCE, is intended to give elderly people better access to appealing and nutritious food. Since its inception, Biozoon’s devices have been adopted in over 1,000 care homes throughout the country.

Dovetailed’s Fruit Printer

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Unlike a number of other projects on this list that focus around sweets, Dovetailed revealed a new approach to 3D-printed food last spring: fruit. Using spherification technology, the Cambridge-based firm combined strawberry flavoring with a sodium rich gel to deposit little balls into a cold calcium chloride solution to create something that resembled the likeness of a raspberry. The device is programmed to print blackberries and was in the process of working on apples and pears as well.

Open Electronics’ 3Drag

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As we experienced (and tasted) first-hand back at World Maker Faire 2014, the 3Drag has officially made three-dimensional chocolate shapes a reality. Modified with a real pastry bag for precision bakery work or a heated syringe, 3Drag is suitable for plotting lettering and lines using any type of chocolate like milk, white and dark. All this, with the advantage to design the object or the pastry directly in computer graphic. Based on an ATmega2560, the device is fitted a special extruder (which replaces the one typically used for extruding plastic materials) with a very common 60 ml syringe. A NEMA17 stepper motor drives its piston and a heater to maintain the chocolate contained in the syringe at its appropriate temperature.

Structur3D’s Discov3ry Extruder

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Structur3D launched a 3D printer add-on, which could create a paste from all sorts of materials such as plastic, silicone, wood filler, and even Nutella. In fact, at last year’s Maker Faire Bay Area, the startup demonstrated how it could print the Maker Faire logo with the delicious hazelnut spread.

Barilla’s 3D Pasta Printer

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One of, if the top, pasta seller in the world is in the process of developing a 3D pasta printer for restaurants. The machine would be able to print 15 to 20 pieces every two minutes, getting a pasta dish to a patron in a matter of minutes. It would also allow for custom-designed pasta shapes, ranging from roses to moons.

Cornell Creative Machine Lab’s Food Printer

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One of the earliest on the scene back in 2011, Cornell Creative Machines Lab developed 3D printer that could generate tiny space shuttle-shaped scallop nuggets as well as cakes or cookies that, when cut into, reveal a special message — whether a wedding proposal, someone’s initials or even a logo for a corporate event. Additionally, the CCML team could make a solid hamburger patty, with liquid layers of ketchup and mustard, or a hamburger substitute that’s made from vegan or raw foods.

Zmorph’s Cake and Chocolate Extruder

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The ZMorph Personal Fabricator embodies a modular makeup, which enables a user to easily detach and swap out a number of extruders. The various toolheads let Makers to print with everything from pastry to chocolate to marmalade. What’s more, the add-ons can fabricate signs on cakes or their own food design in a matter of minutes.

Mondelez International’s Oreo Printer

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And who could forget 3D-printed Oreos? At SXSW 2014, Mondelez International had 3D-printed custom Oreo cookies based on what was trending on Twitter with the hashtag #eatthetweet. Attendees could choose from 12 flavors, ranging from banana to mint to lime, and then select either a chocolate or vanilla base for the cookie. The cookie would then be printed in a couple of minutes.

Cheetah 3.1 is 10 times faster than other 3D printers


A big machine for big ideas! This 3D printer creates objects you wouldn’t normally see from others on the market today.


Over the past couple of months, we’ve seen some pretty impressive 3D-printed creations from Hans Fouche. Now, the Maker has launched a new style of his popular 3D printer called the Cheetah 3.1 that is capable of producing objects that you wouldn’t normally see come out of a desktop FFF-based device.

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In essence, Cheetah is basically a gigantically-scale model of a traditional desktop printer and works in much the same way as any other Atmel based RepRap derivative with two key differences: it uses plastic pellets as its raw feedstock and extrudes 10 times faster than others. A typical desktop 3D printer might take four or five hours to print an ordinarily-sized object, for example. Yet, Cheetah only required that amount of time to construct an entire lawnmower.

From a fully-functioning vacuum to a trendy pair of shoes, Fouche has been able to create a list of impressive designs thanks to the Cheetah’s extra large 1,000mm x 1,000mm x 1,000mm build volume. In addition, the recently-revealed machine boasts a flow rate of 500 grams per hour using a 3mm nozzle, as well as the ability to print using either ABS, PLA and EVA granules. The Cheetah 3D printer can also print in layers 10 times the height of other machines.

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The Cheetah 3.1 3D printer is equipped with a 3mm standard print nozzle, however is also compatible with others ranging from 1mm-8mm nozzles, if required. Meanwhile, the system like other RepRap machines is based on customized Marlin firmware.

  • Printer size:  3m x 2m x 3m
  • Build volume: 1m x 1m x 1m
  • Nozzle diameter: 3mm (will work with 1mm-8mm)
  • Filament type: ABS, PLA and EVA

The device itself is designed primarily for rapid prototyping, and to be a cheap alternative to much larger and expensive laser sintering machines. Interested? Head over to the printer’s official page here. The Cheetah 3.1 is now available, however will set you back 100,000 South African Rand (approximately $8,500).

Playing NES games on a PS4 thanks to 3D printing


Who could forget the days of NES? This 3D-printed project will surely spark up some ‘90s gaming nostalgia. 


For those of us who grew up in the ‘90s, who could forget the days of slipping in those grey game cartridges into your Nintendo Entertainment System? Even more so, remember taking out the cartridge when it wouldn’t work, blowing on its contacts and inserting it back in?

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Now decades later, it’s safe to say that the gaming industry has changed quite a bit. The systems, the graphics, the controls, the plots. However, for those looking for some nostalgia, you’ll appreciate the latest project from Frank Zhao who has used 3D printing to reminisce those good ol’ years. That’s because the Maker has managed to bring today’s PS4 games — such as Grand Theft Auto V, The Crew and Need for Speed Rivals — back in time to the NES era.

With the help of his AVR based Ultimaker 3D printer, Zhao was able to craft some cartridges, while designed a few custom labels on a 2D printer. And while on its surface, it may appear to be just any other NES casing, the games can actually run on the latest PlayStation system. When these cartridges are popped into a custom 3D-printed drive that devised for his PS4, the games are entirely playable as if you took a trip back to the ‘90s with some modern-day action.

With just a little engineering to reconfigure the electrical components, he was good to go. The internals of each game cartridge consisted of a 2.5″ hard drive, which is of course where Zhao uploads the game. In order for hard drive to be readable by the PS4, Zhao had to place a SATA connector attachment inside the cartridge that would link to the PS4 console.

“Adding a hard drive to the PS4 using SATA extensions isn’t a new idea at all, somebody already added 6 TB to it, using a 3.5″ drive, but he used a external enclosure and a external 12 volt power supply,” Zhao writes. However, 3.5″ drives would have required an external 12V power supply, while 2.5″ drives simply called for the 5V from the motherboard.

Yet, when it came to actually connecting the SATA cable to the motherboard, the Maker learned rather quickly that it wasn’t the simplest thing to do. In fact, Zhao says that it “was actually pretty hard. I ended up gluing a popsicle stick to the connector first, and then used the stick to poke the connector inside and into the motherboard’s connector. This can be improved by some sort of 3D printed dummy drive, but I got tired and wanted to wrap the project up.”

It should also be noted that the dimensions of the fake NES cartridge used in the project are not the same as the old-school casings. Therefore, authentic NES cartridges will not fit in this project, and the 3D-printed pieces will not slip inside a genuine NES deck.

Interested? You can learn all about the build, as well as access its files here.

Can 3D printing replace traditional upholstery?


Dutch designer claims 3D-printing can replace traditional upholstery techniques to produce spongy-surfaced furniture.


Lilian van Daal, who recently graduated from The Hague’s Royal Academy of Art, has created a conceptual chair unlike anything you’ve ever seen before. Inspired by plant cells which are capable of performing several different tasks, the Dutch designer has sought out to make soft seating more sustainable through 3D printing. In fact, she hopes that the next-gen technology can one day replace traditional upholstery techniques to produce spongy-surfaced furniture altogether.

“In nature a material grows in different structures and this is how functions are created. 3D printing is also a way to ‘grow’ material, so I’ve used this solution to create a new way of soft seating with several different functions in one material,” van Daal explains.

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The designer developed her “Biomimicry: 3D-printed soft seat” as an alternative to conventional upholstered furniture, which typically requires various materials and processes in order to create the frame, padding and covers. The chair is comprised of nylon, allowing for different zones of flexibility yet with a rigid base.

“3D printing however does make it possible to reproduce complex structures. In this way a product can be created from one material in one factory, although it has the properties of various materials. Pollution caused by transport can be minimized and the product is completely recyclable,” she adds. “I was testing the flexibility and the stiffness you can get from one material by 3D-printing various structures.”

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“Soft seating usually consists of several different materials [and] it’s all glued together, which is a problem for the recyclability of a product,” she explained in a recent Dezeen documentary. “You need five or six different factories [to produce conventional upholstered furniture]. But with 3D printing you can produce very locally and you don’t have material waste in the production process; you only use the material you need.”

Reducing the density of the material would create more flexible areas for seating, while the amount of material could be increased where greater structural strength is required. The shape of the chair was modeled manually using 3D computer modeling software, but the designer highlighted that there is more sophisticated optimization and stress analysis software available that could enable her to create forms that distribute material in the most efficient way.

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While she had devised a series of prototype structures printed from polyamide, van Daal is currently researching the potential of using biological materials that would be more sustainable.

Intrigued? Watch the clip from Dezeen below!

Print your own circuit boards in under an hour with Voltera


The V-One will allow Makers to go from concept to creation in just minutes.


The emergence of 3D printing continues to revolutionize the way in which companies and Makers go about the prototyping process. And, as you’re well aware, constructing your own circuit boards can certainly be a daunting task. Now, what if converging these two elements could significantly cut down the time between concept and creation? That’s the idea of Voltera’s new V-One circuit printer, which we first saw on the CES 2015 show floor and has since hit Kickstarter. The Waterloo-based startup is hoping to eliminate many of the frustrations typically associated with traditional fabrication, all while accelerating development.

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According to the team, the Voltera V-One is the first conductive ink printer that goes further than simply printing single layer circuits on paper. The device is said to be capable of producing electrically-separated dual-layer circuits onto FR4. What’s more, the V-One can create an insulating mask that goes over the first layer of conductive ink before a second layer is printed, thereby enabling traces to cross over each other. It also offers a solder paste option to let Maker reflow surface-mount components onto existing boards.

How it works is relatively simple. Using a print head full of conductive ink, the Voltera can recreate a variety of circuit traces from a schematic that are required to connect chips and other hardware components together. The printer itself only has one button, in addition to magnetic ink cartridges that are designed to snap on/off, allowing for easy transitions between materials. Meanwhile, its software will guide a user through each step and handle all of the file conversions.

As easy as the process may be, it is important to point out that these boards aren’t meant to replace mass manufactured PCBs altogether. Instead, it is merely a prototyping tool that aspires to help bring ideas to life in a much quicker, more efficient manner.

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“How many times have you tossed out a board because you used the wrong footprint or because you forgot a pull-up resistor? If you’re anything like us… more times than you’d like to admit. Now you can quickly test an idea without wasting money or two weeks of your time,” the team writes.

Each printer will come with template boards — which at the moment are shield boards for the Arduino Uno (ATmega328) and Mega (ATmega2560) — that are cut to shape and pre-drilled to get you up and running in expedited fashion. The machine is compatible with a number of operating systems, including Windows, Mac and Linux, as well as CAD tools like EAGLE, Altium, Upverter and KiCad.

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The team shares that a relatively standard layout, such as that of an Atmel based Arduino, can print in just about 15-20 minutes. Then, add 30 minutes for the ink to dry, and you have yourself a finished prototype circuit board in under an hour — all with just the press of a button.

  • Printer size: 390mm x 257mm x 207mm
  • Print Area: 138mm x 102mm
  • Printer weight: 7kg (15.4lbs)
  • Maximum board thickness: 3mm
  • Substrate material: FR4
  • Heated bed temperature: 250°C
  • Connectivity: USB

And while the V-One may not be the first circuit board printer to hit Kickstarter, it does appear to be one of the more impressive and advanced devices we’ve seen thus far. If you recall, both Voxel8 and Squink are also seeking to make 3D-printed electronics a reality. Want a circuit board prototyping machine of your own? Head over to its Kickstarter page now, where Voltera been garnered over $500,000.