A new solution that’ll keep your print out of the trash.
When using a 3D printer, or CNC machines for that matter, just the littlest missed step when moving the toolhead can ruin a print. And if that occurs, the entire layer and every layer after will be slightly off. Fortunately, Maker hopes to solve that problem with his closed loop control of DC motors.
A majority of printer firmware use an open loop control system in order to move the motors around. If a few steps are missed, the firmware loses track of where the nozzle is supposed to be — an issue that Sánchez’s new solution hopes to prevent by adding a DC motor, an optical encoder and an Arduino Pro Mini (ATmega328) to a 3D printer. Meanwhile, the Arduino is responsible for receiving step and direction commands from the printer controller, while the controller itself takes care of ensuring that the motor gets to its necessary location.
The entire build is heavily based on a similar build called ServoStrap, but revolves around two inputs named STEP and DRI that control the changing of the target position. As Sánchez demonstrated in the video above, whenever the motor misses a step, the X and Y axes can be forcefully moved in another direction, while the ATmega328 based ‘duino makes sure the print head returns to its proper position.
Interested in learning more? You can find a detailed breakdown of the Maker’s closed loop solution here.